Analysis:
Keep rolling element vibration, shock generated, regardless of how the grease types are likely to produce, to withstand the torque load or radial clearance is more prone to
Solution:
A, to improve the accuracy of the retainer
B, selection of small bearing clearance or pre-load is applied to the bearing
C, reduce the torque load, reduce installation errors
D, a good selection of oils and fats
2, continuous beep "buzz ......"
Analysis:
Motor load operation issued similar beep sound, and the the motor occurred axial abnormal vibration, open or shut down the "hum" sound
Specific characteristics:
The multiple lubrication bad state, winter, and both ends of the multiple ball bearing motor shaft aligning performance is bad, the axial vibration under the influence of an unstable vibration
Workaround
A, good grease lubrication performance
B, plus pre-load, reducing installation error
C, bearing small selection of radial clearance
D, improve motor bearing seat steel
E, strengthen the bearing-Mind
Note: the fifth point play a fundamental improvement in the role, with 02 minor groove curvature 01 major groove curvature.
3, paint rust
Analysis:
Motor bearing chassis Paints dry, out of the volatile chemical composition of corrosion to the end face of the bearing outer ditch, channel, so that abnormal sound channel corrosion
Specific characteristics:
Corrosion rusting of the bearing surface is more severe than the first side
Solution:
A, after the assembly of the rotor, casing, dry or drying
B, lower motor temperature
C, chosen to adapt to the paint Model
D ambient temperature to improve the placement of the motor bearings
Adaptation grease, fat cause corrosion, silicone oil, mineral oil, most likely caused by
F, vacuum dipping process
4, impurities tone
Analysis:
Caused by the cleanliness of the bearings or grease, to issue an irregular abnormal sound
Specific characteristics:
Voice occasionally even no there are no rules, sometimes big, sometimes small, multiple high-speed motor
Solution:
A, selection of good fats
Improve greasing Cleanliness
C, to enhance the sealing performance of the bearing
D, to improve the cleanliness of the installation environment
5, high-frequency, vibrating sound "da da ..."
Specific characteristics:
Sound frequency changes with the speed of the bearing parts of the surface waviness is the main cause of the noise.
Solution:
A, to improve the surface quality of the bearing raceway, reducing the amplitude of the waviness
B, to reduce bruising
The C correction clearance preload and tie, check the free end bearing operation, to improve the precision of the shaft and bearing installation method
6 heating
Specific characteristics:
The bearings running, the temperature is outside the scope of the requirements
Analysis:
A too much grease, the resistance of the lubricant increases
B, the clearance is too small to cause internal overload
C, installation errors
D, sealing equipment friction
E, bearing crawling
Solution:
A, use the correct grease appropriate dosage
B, correction clearance preload and tie, check the free end of the bearing functioning
C, to improve the bearing housing precision and installation methods
D, improved seal forms
7, bearing feel bad
Specific characteristics:
Felt bearing inside impurities, with the hand bearing rotating rotor block sense
Analysis:
A clearance is too large
B, inner diameter and shaft with improper
C, channel injury
Solution:
A clearance as much as possible to be small
B, the selection of the tolerance zone
C, to improve the accuracy and reduce the damage of the channel
D, grease selection
<>analysis and solution of Motor bearing abnormal sound
PREVIOUS:Bearing diagnostic management method NEXT:How to maintain the automotive bearings
ADD:Room 1701,17/F,HENAN BUILDING,NO.90 JAFFE ROAD,WANCHAI HONGKONG
TANCHIN INTERNATIONAL INDUSTRIES Co.,Ltd
ADD:152 BEACH ROAD,#14-03,GATEWAY EAST, SINGAPORE 189721
TANCHIN INDUSTRIES PTE. Ltd